Precision Metal Forming That Performs Under Pressure
Advanced Deep-Drawn Manufacturing from Click Bond
At Click Bond, we bring over 35 years of aerospace manufacturing expertise to the art of deep-drawn metal forming. With over 100 presses and generations of toolmaking knowledge, our Waterbury Valley facility delivers precision-formed metal components for aerospace, defense, automotive, and industrial applications.
What Is Deep-Drawn Metal Forming?
Deep-draw manufacturing is a metal-forming process that transforms flat blanks into complex, high-strength, single-piece components. By cold working ductile metals like steel, aluminum, brass, and copper, deep drawing enhances durability, reduces weight, and eliminates the need for multipart assemblies or welds.
Click Bond’s deep-drawing capabilities enable:
- High-Speed Production of close-tolerance part
- Reduced Cost Per Piece for 250,000+ unit runs
- Superior Strength-to-Weight Ratios
- Aerospace-Grade Precision within ±0.0005” tolerances
Why Choose Deep Drawing?
Precision, Strength, and Innovation — at Scale
Our process is ideal for cylindrical and cup-like geometries and delivers:
- One-piece construction for increased part reliability
- Faster production and shorter lead times
- Reduced material waste and assembly time
- Broad material compatibility
- Consistent, high-quality results at scale
Built for the Demands of Aerospace and Beyond
From domes and hoods to sleeves, stems, and nut elements, our deep-drawn components are trusted across:
- Aerospace – Lightweight, precision-formed assemblies
- Automotive – Durable, complex parts for performance
- Medical & Electronics – Small-scale, high-tolerance solutions
- Defense & Industrial – Rugged components for high-load environments
Certifications & Capabilities
With over 100 presses and comprehensive in-house operations — including prototyping, inspection, and Nadcap-certified painting — Click Bond ensures rapid turnaround and unmatched quality.
Certifications Include:
- AS9100
- ISO 9001
- ISO 14001
- Nadcap (Painting)
Component Dimensions & Tolerances
Typical parameters for deep-drawn parts:
|
Dimension |
Range |
|
I.D. / O.D. |
0.030 – 2.500 in (0.76 – 63.5 mm) |
|
Length |
0.030 – 3.500 in (0.76 – 88.9 mm) |
|
Wall Thickness |
0.030 – 0.060 in (0.76 – 1.52 mm) |
|
I.D./O.D. Tolerance |
± 0.0005 in (± 0.0127 mm) |
|
Length Tolerance |
± 0.002 in (± 0.051 mm) |
Let’s Build What’s Next — Together
We collaborate closely with customers to design for manufacturing capability, optimize cost and performance, and deliver results that exceed expectations. Whether you're early in development or ramping up for production, Click Bond’s metal-forming team is ready to support your success.
Talk to Our Team
Ready to explore what deep drawing can do for you?
Welcome to Waterbury Valley — what we consider the epicenter of deep drawing. This region is home to generations of experienced millwrights and toolmakers. Here, we operate more than 100 presses, giving us the machine capacity to deliver faster lead times and meet your volume demands without compromising quality.
"We’re proud of our people, our processes, and the results we deliver."
- Laurie Shakley, General Manager, Plant Operations
Material Flexibility: Works with steel, aluminum, brass, copper, and more
- Cold rolled steel 1006,1008,1010
- Nickel-plated steel
- Copper and brass alloys C102, C110, C210, C220, C230, C260
- Aluminum slloys 1100, 3003, 3005, 6061
- Stainless steel 430, 304, 305, 316, A286
- Other alloys can be formed
Component Suitability Parameters
- Geometry: Ideal for cylindrical or cup-like shapes
- Wall Thickness: Uniform, thin walls preferred for weight and strength balance
- Material Type: Ductile metals (steel, aluminum, copper, etc.) form best
- Tolerances: High-precision, predictable results
- Volume: Best suited for high production quantities
When you work with Click Bond, you gain:
- Decades of expertise in deep drawing and metal forming;
- A legacy of aerospace manufacturing excellence;
- Over 100 presses across our facilities for rapid turnaround;
- Certifications including AS9100, ISO 9001, ISO 14001, and Nadcap for painting;
- And a customer-centric mindset that shapes every solution to fit your unique needs.
